Combustion System Retrofits & Upgrades

Improve Performance & Longevity of Your Essential Equipment

Not every combustion system needs to be replaced. In many cases, targeted upgrades can improve combustion performance, reduce emissions, and extend the life of existing equipment.

Onit Energy Solutions provides retrofit and upgrade services for flare systems, vapor combustion units, burner management systems, and related combustion equipment throughout West Texas, the Permian Basin, and Southeast New Mexico.

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Built Around Your Existing Equipment & Evolving Needs

Our retrofit and upgrade capabilities include:

retrofit and upgrade capabilities

Many combustion systems continue to operate long after field conditions, production volumes, or regulatory requirements have changed.

Onit evaluates existing equipment to identify opportunities for improved performance. Whether the issue is an undersized flare, poor combustion, excessive smoke, outdated controls, or changing operating conditions, we can recommend upgrades that improve reliability and compliance without requiring a complete system replacement.

Flare tip upgrades

Air-assisted flare conversions

Variable Orifice Pressure Tip upgrades

Burner management system upgrades

Pilot and ignition upgrades

Flame monitoring integration

Data logging integration

Airflow and combustion improvements

Custom equipment modifications

Equipment We Upgrade

Our team retrofits combustion equipment from both Onit Energy Solutions and other manufacturers.

We upgrade open tip flares, VOPT flares, air-assisted flares, vapor combustion units, burner management systems, pilot assemblies, ignition systems, and related emissions control equipment to improve field performance and support current operating requirements.

Supporting Federal Safety and Compliance Regulations

As emissions standards continue to evolve, older combustion systems may require modifications to remain compliant.

Onit evaluates factors such as exit velocity, combustion efficiency, pilot monitoring, flame verification, airflow, radiant heat, and data logging to determine the most effective upgrade strategy.

Our goal is to improve combustion performance while supporting current federal emissions requirements.

Practical Solutions for Long-Term Performance

Replacing an entire flare system isn't always the best solution.

Many operators can achieve better performance with targeted upgrades that address the root cause of the problem. Onit focuses on practical improvements that increase reliability, reduce visible emissions, and help extend the service life of existing equipment.